ZL5 Zinc Alloy

Hot chamber pressure diecasting Zinc alloy.

ZL5 is a pressure die casting zinc base alloy which conforms to BS EN 1774 and is one of a family of versatile high grade zinc alloys manufactured by Brock Metal.

Application

ZL5 is generally used for castings that require moderately higher strength and hardness and where dimensional stability is not an important criterion in the product application. ZL 5 is often specified for automotive applications in Europe. The alloy contains Copper as specified alloying element, this promotes marginally better casting properties than the ZL3 alloy and improves mechanical properties. The nominal 1% makes the alloy more expensive and therefore its use should be restricted to applications requiring its higher properties. ZL 5 will accept any finish specified for ZL 3.

When designing a stressed component using ZL5 further reference should be made to the alloys properties, at elevated temperatures, after natural or artificial ageing and the alloys creep properties.

Alloy Designation ZnA14Cu1 Colour code White + black.
Short designation ZL 5 Alloy Number. ZL0410
Chemical composition of Ingots.
Al Cu Mg Pb Cd Sn Fe Ni Si
Minimum 3.8 0.7 0.035
Maximum 4.2 1.13 0.06 0.003 0.003 0.001 0.020 0.007 0.02
MECHANICAL PROPERTIES
Supplied in diecast form. As Cast Aged
Tensile strength 328 MPa 269 MPa
Yield strength 221 MPa --
Impact strength 65 Joules 54 joules
Elongation 50mm 7% 13%
Shear strength 262 MPa --
Compressive yield strength 599.8 MPa --
Fatigue Strength 56 MPa --
Hardness BHN 500Kg 91 max 80 max
PHYSICAL PROPERTIES
Melting range 380 - 386° C
Density 6.7 g / cm3
Coefficient of Thermal expansion 27.4 um/m0 C
Thermal Conductivity 109 W/m0 C
Electrical Conductivity 26 % IACS
Electrical Resistivity 6.5359 u ohm-cm at 200 C
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Chelyabinsk Zinc Plant

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